Automatic Cup Mask Machine Parameters:
Name: Automatic Cup Mask Machine
Dimensions: 3500 x 1500 x 1800mm
Efficiency: 20-70 / pcs
Air pressure: 5kg / c㎡
Features of automatic cup masks machine:
1. The advanced servo and constant temperature control system adopted is controlled by PLC program so that the material can be entered, formed, welded, and punched at once, and the entire production process is fully automated.
2. The equipment only needs to be equipped with a fully automatic cup-shaped mask nose bridge ear strap welding machine, and can produce countless market-oriented cup-shaped mask products.
3. The products are exquisitely made and the quality completely meets or exceeds the domestic and foreign inspection standards. At the same time, it saves more than 30% of material than previous mask equipment. Thereby realizing cost reduction and improving efficiency.
All from n95 mask machine:
Fully automatic production of mask body machine, including feeding, plastic strip aluminum strip insertion / uncutting, scene selection, ultrasonic fusion, slicing and other full-automatic processes, the output is extremely high, which can produce 1-200 pieces per minute. The main power frequency conversion speed regulation, can be fast or slow, using different materials can produce different masks, the product has two or three layers, and the product quality is stable, easy to operate, low noise and small footprint. Applicable material: Spunbond filament non-woven fabric, 16-30 g / m2 suitable for processing disposable masks
n95 cup mask machine
Hot-press molding: The mask material (non-woven fabric) is molded in the form of over-heat pressing (cup-shaped).
1. Including automatic material returning action and feeding frame:
2. Forming four masks each time.
Slicing: used to make the outer layer (protective layer) of the cup-shaped mask. The special alloy steel material is used to make the flower wheel. The knife edge is wear-resistant and has a long life. The product is eccentrically adjusted, flexible, fast and high level. Using ultrasonic and special steel Wheel processing, without damaging cloth edges, without preheating when manufacturing without burrs, and continuous operation
Crimping: Laminating the inside and outside of the mask
Trimming: Use pneumatic punching to cut off the excess edges of the mask.
Breathing valve welding: welding mask breathing valve
Welding area: 130mm
Speed: 20-30 pieces / min
The integrated structure of the fuselage adopts safety adjustment scale control; the computer is intelligently controlled with an accuracy of up to one-thousandth of a second; the mold level is adjusted automatically.
Earband spot welding machine: Speed: 8-12 pieces / min can be used for welding flat, inner earband / outer earband, standard mask, duckbill and other special-shaped masks. After the mask body is made, the ear straps are welded manually
Plane mask machine
The ultrasonic inner earband mask machine uses ultrasonic welding. When the mask is moved to the processing position, the ultrasonic waves are automatically generated, forming a small amplitude and high frequency vibration on the earband, and instantly converted into heat, melting the material to be processed, and finally making the ear It is permanently pasted or embedded in the inside of the mask body. It is the last processing step in the production of inner ear band masks.
Only one operator is required to place the mask body piece by piece in the mask tray.
Work process: (mask body) manual feeding → automatic ear belt feeding → ultrasonic ear belt welding → non-woven side belt feeding and wrapping → ultrasonic side belt welding → side belt cutting → finished product output → counting → finished product stacking → conveying With device
Folding mask machine
Folding mask machine, also known as C-type mask machine, is a fully automatic machine for the production of folding mask bodies. It uses ultrasonic technology to bond 3 to 5 layers of PP nonwoven fabric, activated carbon and filter materials, and cut out the folded mask The body can process 3M 9001, 9002 and other mask bodies. Depending on the raw materials used, the masks produced can meet different standards such as FFP1, FFP2, N95, etc. The earbands are elastic non-woven fabrics, which make the wearer’s ears comfortable and stress-free, and the filter cloth layer of the mask has good filtering effect and perfect It fits the Asian face shape and can be applied to highly polluting industries such as construction and mining.
Functions and features:
1. It can process 3M 9001, 9002 and other folding mask bodies in one process.
2. PLC automatic control, automatic counting.
3. Simple adjustment device, easy to change materials.
4. The mold adopts the extraction and replacement method, which can quickly replace the mold and produce different types of masks.
Duckbill mask machine
The automatic ultrasonic duckbill mask machine (duckbill mask making machine) is a machine that uses the principle of ultrasonic seamless welding to produce duckbill masks for highly polluting industries. The body part of the mask of this machine can use 4 ~ 10 layers of PP non-woven fabric and filter materials (such as: meltblown cloth, activated carbon material, etc.), which can produce mask products with various filter levels up to N95, FFP2, etc. Moreover, this machine has a very high degree of automation. From feeding to finished products, it is a single line of automatic operation: automatic feeding of raw materials, independent nose line conveying system, and the nose line can be automatically wrapped in non-woven fabric and automatically folded. And the finished product is cut, and the breathing valve hole can be automatically attached. The finished product produced by this duckbill mask machine has beautiful appearance; the machine has stable performance, high output, low defect rate and easy operation.
Features of duckbill mask machine:
1. Automatic feeding system
2. Folding system
3. Ultrasonic heat sealing system
4. The performance of the whole machine is stable, the production speed is continuously adjustable, the production efficiency is high, up to 60 pieces per minute, the counting is convenient and accurate, the raw material utilization rate is high, the operation and adjustment are simple and convenient, the degree of automation is high, and the labor cost is effectively reduced.
Bandage mask machine
The ultrasonic mask strapping machine adopts ultrasonic welding method, and a conveying device is provided on the machine table. The semifinished product of the mask is input to the conveying device, passes through the drawing tube, and is pressed by the ultrasonic flower wheel, then the strap is cut off to output the finished product. One person is required to place the mask body on the conveyor belt of the machine, and the rest of the subsequent work will be completed automatically.
Ultrasonic mask strap machine features:
1. The frame is made of aluminum alloy and stainless steel, which is light and beautiful and does not rust.
2. Automatic counting can effectively control production efficiency and production schedule.
3. Frequency conversion control, which can adjust the running speed of the equipment according to actual needs.
4. Pull the tube into the material and position more accurately, which can control the width of the raw material to a minimum and save costs.
5. Uniform control of finished product length and size, deviation ± 1mm, can effectively control finished product length.
6. The equipment has a high degree of automation and low requirements on the operation staff. It only needs to unwind and sort the finished products.
7. This machine adopts ultrasonic Taiwan system and Japanese transducer with stable performance and convenient operation.
8. The automatic ultrasonic welding wheel is made of imported high-quality steel DC53, which prolongs the service life of the mold and is durable and wear-resistant.
External ear mask machine
The outer ear band mask machine fuses the elastic band on both sides of the mask body by ultrasound to complete the ear band mask product. Only one operator needs to place the mask body piece by piece on the conveyor belt jig, and the rest of the subsequent actions until the finished product All are automatically operated by the machine, and the output of this machine is higher than that of the general earband machine.
Ultrasonic outer ear mask machine parameters:
Machine size: 2646 (L) * 620 (W) * 1750 (H) m / m
Voltage: single phase 220V
Output: 45-55pcs / min
Air pressure: 6kg / cm2
Power consumption: 3KW
Mask body size must be fixed
Ultrasonic outer ear mask machine features:
1. The machine is dense, small in size and does not occupy space;
2. PLC program control, high stability and low failure rate;
3. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust;
4. Photoelectric detection to reduce the error rate.
5. The welding strength of the ear strap is adjustable.
How to buy a mask machine
In modern society, due to the continuous deterioration of the natural environment and the strengthening of people’s awareness of protection, the market demand for disposable medical masks and protective masks is constantly expanding. Many customers are keenly aware of this business opportunity and want to get involved in the industry of mask production. However, in view of the unfamiliarity with the mask production process, the purchase of mask raw materials, the selection of mask machine manufacturers, the planning of mask production workshops, the industry standards for mask production, etc., when inquiring and consulting relevant information and making relevant budgets, It seems blind and confused. The following are some common sense introductions to the ultrasonic mask machine to help customers who are ready to show their talents in the mask production industry to shine a little twilight in the mist and know the direction:
First of all: masks are simply divided into flat masks and three-dimensional masks in appearance. Flat masks are mostly used in the medical industry, and three-dimensional masks are mostly used for daily protection. This article is mainly for the purchase of ultrasonic plane mask machine (ultrasonic medical mask machine).
Secondly: The plane mask machine series can be divided into: inner ear band mask machine production line, outer ear band mask machine production line, and strap mask machine production line according to the different welding methods and usage methods of ear bands.
Eternal Bliss Alloy Casting & Forging Co, Ltd.
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