Hot Forged Carbon Steel Flanges for Oil and Gas Pipelines
Core Advantages of Hot Forged Carbon Steel Flanges
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Dense Internal Structure, Higher Safety
Hot forging refines metal grain, no shrinkage cavity, sand hole and internal defects, far more reliable than cast flanges, effectively avoid pipeline leakage and rupture risks.
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Excellent High Pressure & High Temperature Resistance
Stable mechanical properties under high working pressure and medium temperature environment, suitable for crude oil, natural gas, steam and petroleum medium long-distance transportation.
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Superior Tensile Strength & Impact Resistance
Strong toughness, not easy to deform or crack under pipeline vibration, ground settlement and external impact, greatly extend service life of pipeline system.
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Precise Size & Perfect Sealing Performance
After forging and finish machining, the sealing surface is smooth and flat, matching well with gaskets, realizing zero leakage connection, meeting strict oil gas industry sealing standards.
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Good Weldability & Easy On-site Installation
Carbon steel material owns excellent welding performance, convenient for pipeline butt welding, quick installation and easy later maintenance.
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Cost Effective & Wide Applicability
Compared with alloy steel and stainless steel flanges, carbon steel forged flanges have lower cost, mature technology and stable supply, ideal for large-scale oil gas pipeline projects.
Common Carbon Steel Grades
- A105: Most popular grade, suitable for normal & medium high temperature oil gas pipelines
- A350 LF2: Low temperature resistant carbon steel, applied for cold region oil gas transmission pipelines
- ASTM A694 F42/F60/F70: High strength flange grades for heavy duty high pressure pipeline systems
Main Forged Flange Types for Oil & Gas
- Weld Neck Flange (WN)
- Slip On Flange (SO)
- Blind Flange
- Threaded Flange
- Socket Weld Flange
- Lap Joint Flange
Production Process
- High quality carbon steel round bar cutting
- High temperature heating and hot forging forming
- Stress relief heat treatment
- CNC precision turning, facing and hole drilling
- Surface shot blasting anti-rust treatment
- Strict dimension inspection and pressure test
Main Application Scope
- Long distance crude oil and natural gas transmission trunk lines
- Oil field gathering and transportation pipelines
- Petrochemical plant process pipelines
- Gas station, pressure station and pipeline terminal equipment connection
- Energy power pipeline supporting engineering
Strict Quality Control
- Raw material spectral chemical composition inspection
- Tensile, hardness and impact mechanical property test
- Ultrasonic UT non-destructive flaw detection
- Dimensional tolerance full inspection
- Hydrostatic pressure test
- MTC material certification, comply with ASTM, API, ASME standards
