Heat Treatment Furnace Tooling for Design and Manufacture
With the upgrading and upgrading of heat treatment equipment, model innovation and upgrading, like alloys, design technology has become a key core technology of Heat Treatment Furnace Tooling. As a key link in the production of Heat Treatment Furnace Tooling, a wide range of knowledge and close cooperation with other links are required.
For example, it is necessary to understand the specific heat treatment equipment and technology, the specific conditions of the processed product, the various properties of the specific alloy selected, especially the thermal performance, 3D computer software and corresponding stress analysis software, etc. Only on these foundations can an optimized design be made.
Therefore, for some high-demand heat treatment products, the rapid prototyping machine based on 3D printing technology provides great help. The tooling model it quickly produces can provide instant verification or modification reference for the design.
- The manufacturing engineering department is responsible for designing the required Heat Treatment Furnace Tooling according to the product processing technology requirements. Drawings are sent to the heat treatment workshop, and the workshop submits the drawings and quantities to the relevant departments according to the production needs (the self-made tooling drawings are sent to the manufacturing department and the purchased tooling drawings are sent to the purchasing department) and the information is passed to the manufacturing department.
- The material of thermal tooling must have the factory quality certificate provided by the material manufacturer. After the raw materials or blanks enter the company, for batches (≥30 pieces) of hot tooling, samples will be sent from the workshop to the quality management department to test the composition of the materials. The quality management department will usually issue an inspection report within 24 hours. [Unqualified materials will not be processed].
- Workshop organizes production according to the tooling production plan issued by the manufacturing logistics department and the material re-inspection certificate issued by the quality management department, and is responsible for preparing the manufacturing process.
- Heat treatment preparation stage
Selection of tooling and furnace. Before heat treatment, suitable tooling and furnace should be selected according to the size and shape of the workpiece.
Heat treatment furnace
- The material of the workpiece should be considered when matching the furnace. When mixing different materials and workpieces, first check whether the mixed workpieces have the same technical requirements. If there are the same technical requirements, the furnace can be equipped. But to meet the requirements.
- Under the conditions, the size of the Heat Treatment Furnace Tooling cannot be too different. Generally, the ratio of the large cross-sectional area to the small cross-sectional area can be equipped with a furnace.
- The same number of workpieces should be treated in the same furnace as far as possible.
Inspection before production
- Before installing the furnace, check whether the equipment is in good condition and whether all movable parts are operating normally.
- Check whether the coolant is sufficient and the temperature is within the allowable range. Water 10-40℃, oil 30-120℃.
- Check whether the thermocouple, recorder, and meter are upright.
- Check whether auxiliary equipment and appliances are in good condition.
- Check whether the material and number of the workpiece are correct.
Q: Do you provide free samples?
A: Yes, usually we provide free samples for testing under the condition of freight paid by customer.
Q: What is the Warranty for our products ?
A: If any quality problems on our side occurred in this period , we will take on the shipping cost and replacement.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q: What is the delivery time of your products?
A: It depends on the inventory availability.If items needed are in stock, the delivery time would be within 7 work days, but if not the delivery time would be around 30 work days.
We will send working schedule of your order each week.
The detailed inspection picturesion by email.
Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
If you have interest, please do not hesitate to contact me.
Pls send the drawing,technical requirements to us by email.
Looking forward to receiving your inquiry and reply.
Eternal Bliss Alloy Casting & Forging Co, Ltd.
what’s app:+0086-182 6227 4295