Authority Certification Proven Heat Fixtures Heat-treatment Fixtures Professional Factory Supplier

There are many types of heat-treating fixtures, trays, racks, boxes and other part holders in the market. They are generally castings, wrought fabrications or hybrids.

There are distinct advantages of cast materials over wrought, and there are also distinct advantages of wrought materials over cast.

The most commonly referenced advantages of cast materials are a low cost per unit, the ability to add more of certain beneficial elements such as Cr and C, higher creep strength and the ability to be cast into complex shapes ready to be used.

Wrought alloys, on the other hand, can be used in much thinner sections, are repairable/weldable, resist thermal fatigue better and have better surface finish. The ability to use thinner sections can mean a lower-weight fixture and less BTUs to Heat-treatment Fixture.

Heat-treatment Fixtures Heat-treatment Fixtures

Baskets: Wrought and Cast

Baskets are one of the most common Heat-treatment Fixtures. This simple basket, made entirely from wrought round bar, is commonly referred to as a wire-bar basket. This type of basket is used extensively in heat-treating facilities. For small parts like hardware, wire-mesh liners are inserted on all five sides to prevent parts from dropping into the furnace. Facilities will also use fully cast baskets or wrought-cast hybrid baskets.

Cast baskets and hybrids would require more material and therefore result in a heavier fixture. They would be used to support heavier loads than the wrought wire-bar basket can handle. The wrought basket with lower carbon and a grain structure has good thermal-shock resistance, which means it can be quenched and heated many times, whereas the cast basket will eventually crack from the thermal cycling.

The wrought basket will remain shock-resistant until a case is built up in case-hardening operations. The Heat Treatment Baskets, with their higher carbon, have better creep strength and therefore keep their shape better. However, they will show signs of cracking much sooner than wrought. The economics of expected service life and cost per pound to heat treat will be the key factors of the decision.

Heat-treatment Fixtures  Heat-treatment Fixtures

Heat Treatment Trays

Heat-treatment Fixtures often support heavier parts. This article discusses two traditional types of trays and a newer-design tray. The traditional tray is cast, consisting of straight legs connecting to round tubes.

A serpentine grid has snakelike bent pieces bordered by straight lengths, all held together with threaded round bar with nuts welded to each end. A gap is allowed at one end between the last straight section and the end nut so that the individual pieces can expand and contract freely without constraint. The serpentine grid can be fabricated from relatively thin sheet. Higher strength can be achieved by increasing the top-to-bottom grid thickness.

The final tray design is a honeycomb pattern made by Duraloy where each leg is relatively thick. As a result, this heavy-duty grid can hold heavier weights than the traditional cast grid. These grids are being seen in more heat-treat shops as a result of their ability to hold a lot of weight.

Heat-treatment Fixtures  Heat-treatment Fixtures
Heat-treatment Fixtures Design:

In both baskets and trays, an important design decision must be made about how thick the supports should be. The thicker the supports, the more weight the fixture should be able to hold.

Heat-treatment Fixtures Optimization:

To get the most out of a Heat-treatment Fixture, however, consideration must be given to furnace capacity. Use of a tray with thick support members is not necessarily the best answer because a furnace has a weight-capacity limit. A fixture that is strong enough to support a lot of weight might not be able to do so because the weight of the fixture plus the weight of parts it can support is well above furnace capacity.If you can’t run a full load, the strength of the fixture is wasted.

Heat-treatment Fixtures  Heat-treatment Fixtures

We can supply customized casting tray/basket. They have the characteristics of long-term high temperature use without deformation (900~1200 °C) and stable bearing capacity. These materials are especially suitable for vacuum sintering furnaces, vacuum brazing furnaces, vacuum quenching furnaces and other heat treatment industries. According to the international market, our company has the specifications of flat plate and basket type, which can be processed according to the needs of users.

Heat Resistant Basket for Heat Treatment Furnace

Various kinds alloys, shapes, sizes: round grids, square grids, multiple trays bolted together, reversible/non-reversible, cast-in or bolt-on shoes, pusher/puller sections, customized design for all type of furnace layouts
Regular products like heat treatment fixture, cast baskets, roller rails, cast link belts, chain guides, fans, skid riders, buttons and other furnace parts

Application: for various types of heat treatment furnaces
Process: precision casting/investment casting/sand casting, machining and sand blasting
Materials: high nickel and high chrome heat resistant alloys, cobalt base alloys, like HU, HT, HK, HP, HW, 24/24NbTiZr, 50Cr/50Ni (2.4813), 1.4865, 1.4849, 1.4848, 1.4410, 1.4059, 1.4841, 1.4845, 1.4852, 2.4879 or as per customer’s requirements
Standard: ANSI, ASTM, ASME, DIN, GB

Heat-treatment Fixtures Material Grade:
GBDINASTMJISCSiMnCrNiNb/CbMoOther
ZG40Cr27Ni41.4823HDSCH110.30-0.50≤2.00≤1.0024.0-28.04-6/≤0.50
ZG40Cr22Ni101.4826HFSCH120.30-0.501.00-2.50≤2.0019.0-23.08-12/≤0.50
ZG30Cr28Ni10HESCH170.20-0.50≤2.00≤2.0026.0-30.08-11//
ZG40Cr22Ni121.4837HHSCH130.30-0.501.00-2.50≤2.0024.0-27.011-14/≤0.50
ZG30Cr28Ni16HISCH180.20-0.50≤2.00≤2.0026.0-30.014-18//
ZG40Cr25Ni20Si21.4848HKSCH210.30-0.50≤1.75≤1.5023.0-27.019-22/≤0.50
ZG30Cr20Ni25HNSCH190.20-0.50≤2.00≤2.0019.0-23.023-27/
ZG40Cr19Ni39HUSCH200.35-0.75≤2.50≤2.0017.0-21.037-41/
ZG40Cr15Ni351.4806HTSCH150.35-0.70≤2.00≤2.0015.0-19.033-37/≤0.50
ZG40Cr25Ni35Nb1.4852HPCbSCH24Nb0.30-0.50≤2.00≤2.0024.0-28.033-370.8-1.8≤0.50
ZG40Cr19Ni38Nb1.48490.30-0.501.00-2.50≤2.0018.0-21.036-391.2-1.8≤0.50
ZG40Cr24Ni24Nb1.48550.30-0.501.00-2.50≤2.0023.0-25.023-250.8-1.8≤0.50
ZG40Cr25Ni351.4857HPSCH24Nb0.35-0.501.00-2.50≤2.0024.0-28.033-37≤0.50
ZG1Cr20Ni32Nb1.48590.06-0.150.50-1.50≤2.0019.0-21.031-330.5-1.5≤0.50
ZG45Cr12Ni60HW0.35-0.75≤2.00≤2.0010.0-14.058-62
ZG45Cr18Ni66HX0.35-0.75≤2.00≤2.0015.0-19.064-68
ZG1Cr28Co502.47780.05-0.250.50-1.00≤1.5027.0-30.0≤1.00≤0.50≤0.50Co:48.0-52.0
ZG30Cr28Co50Nb2.47790.25-0.350.50-1.500.50-1.5027.0-29.0/1.5-2.5≤0.50Co:48.0-52.0
ZG40Cr28Ni48W52.4849SCH420.35-0.551.00-2.00≤1.5027.0-30.047-50/≤0.50W:4.0-5.5
Quality control:

We have in-house facility for each inspection:
Chemical analysis by spectrometer
Measurement inspection
Mechanical properties testing, yield point, tensile strength, elongation
Non destructive inspection (NDT): X-ray, dye penetrant test, magnetic particle inspection

Advantages:

More than 25 years of professional experience and continuous R&D efforts enable us to offer better custom design and engineering advice
Use only new raw material like nickel plate, chrome iron, cobalt, ferro-tungsten to guarantee physical property and increased service life of our castings
Owned in-house production and inspect facility to guarantee the best quality possible
Experienced workers for foundry, machining and welding guarantee excellent quality and prompt delivery
Focused sales and customer-service team are working with 100% passion to offer you a five-star purchase experience.

The centrifugal casting production line provides heat-resistant high temperature alloy furnace tube, conversion tube, radiant tube and furnace bottom roller.
The precision casting production line provides 0.1KG-200KG heat-resistant stainless steel casting. The products include charging tray, charging frame, fan, guide rail, sliding block, hoisting tools, etc

EBCastworld Welcome You Place Orders Anytime

FAQ:

Q: Can you manufacture Customization products?
A: Yes, we can.
We can produce both standard and special prosucts.
we can produce by your samples or technical drawings. our can build the molds and fixtures.

Q: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q: What is the Warranty for our products ?
A: If any quality problems on our side occurred in this period , we will take on the shipping cost and replacement.

Q: What information do we need to provide to you in order to confirm our parts order?
A: provide us your drawings or detailed specifications for our technical staff could make the drawing.

Q: What is the delivery time of your products?
A: It depends on the inventory availability.If items needed are in stock, the delivery time would be within 7 work days, but if not the delivery time would be around 30 work days.
We will send working schedule of your order each week.
The detailed inspection picturesion by email.

Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

Eternal Bliss Alloy Casting & Forging Co, Ltd.

Technical Dept.

E-mail: sales@ebcastworld.com

what’s app:+0086-182 6227 4295

Caesar

www.ebcastworld.com