Custom Forged Parts Manufacturer
Name: Forged Parts
Minimum order quantity: 5 pieces
Material: Carbon Steel, Stainless Steel, Inconel alloy steel,etc.
Instructions: Drawing made upon cutomers request
Surface: As customer request
Color: Customized Color
Customized: According to drawings or customer requirements
CNC Machining or Not: CNC Machining
Process: Cnc Machine,Broaching, Drilling, Other Machining Services, Turning
Production lead time: Samples 7 days, normal order 25 days.
Supply Ability: 30000 Piece/ Pieces per Month
Package: Carton or wooden case, pallet for export
Port: Issued from Shanghai Port and shipped to the location designated by the customer
- Carbon Steel (Carbon Steel): ASTM A105, 20, Q235, 16Mn, ASTM A350 LF1, LF2 CL1/CL2, LF3 CL1/CL2, ASTM A694 F42, F46, F48, F50, F52, F56, F60, F65, F70 :
- Stainless Steel (Stainless Steel): ASTM A182 F304, 304L, F316, 316L, 1Cr18Ni9Ti, 0Cr18Ni9Ti, 321, 18-8 :
- Alloy Steel (Alloy Steel): ASTM A182 F1, F5a, F9, F11, F12, F22, F91, A182F12, A182F11, 16MnR, Cr5Mo, 12Cr1MoV, 15CrMo, 12Cr2Mo1, A335P22, St45.8:
According to drawings, heat resistance, surface treatment requirement, Various types of 2D or 3D drawings are acceptable, etc.
Forged Parts Production Process:
The production process is mainly divided into four types: forging, casting, cutting and rolling.
(1) Cast flanges and forged flanges:
Casting: The rough shape and size are accurate, the processing volume is small, the cost is low, but there are casting defects (pores, cracks, inclusions):
The internal structure of the casting is poor in streamline (if it is a cutting part, the streamline is worse):
Advantages of castings: more complex shapes can be manufactured with relatively low cost.
Forging: Generally, it has lower carbon content than cast flanges and is not easy to rust. Forgings are streamlined, have a denser structure, and have better mechanical properties than cast flanges:
Improper forging process will also cause large or uneven crystal grains, hardening cracks, and forging costs higher than cast flanges.
Forgings can withstand higher shear and tensile forces than castings.
The advantage of forgings is that the internal structure is uniform, and there are no harmful defects such as pores and inclusions in the casting:
Advantages of forgings: uniform internal structure, no harmful defects such as pores and inclusions in the casting.
(2) Forged Parts Die forging
The full name of die forging is model forging, which is formed by placing the heated blank in a forging die fixed on the die forging equipment.
Basic process of die forging Process of die forging: blanking, heating, pre-forging, final forging, punching and connecting, trimming, quenching and tempering, shot peening. Commonly used processes are upsetting, drawing, bending, punching, and forming.
Commonly used die forging equipment Commonly used die forging equipment includes die forging hammers, hot die forging presses, flat forging machines and friction presses.
In layman’s terms, forged flanges are of better quality and are generally produced by die forging, with fine crystal structure and high strength, and of course the price is more expensive.
Both cast flanges and forged flanges are commonly used manufacturing methods for flanges, depending on the strength requirements of the components to be used. If the requirements are not high, you can also use turned flanges.
(3) Cutting flange
Directly cut the flange with the inner and outer diameter and thickness of the flange on the middle plate, and then process the bolt holes and waterline.
The flange produced in this way is called a cut flange, and the maximum diameter of this type of flange is limited by the width of the middle plate.
(4) Rolled flange
The process of cutting the sliver from the middle plate and then rolling it into a circle is called rolling, which is mostly used in the production of some large flanges. After successful rolling, welding, then flattening, and processing of water lines and bolt holes
Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q: What is the Warranty for our products ?
A: If any quality problems on our side occurred in this period , we will take on the shipping cost and replacement.
Q: How to give inquiry?
A: Step 1, please tell us what weight ,dimension, material do you need please.
Step 2, Better help to provide the drawing with above-mentioned details please.
Step 3, when we have enough details, we may quote accordingly.
Q: What is the delivery time of your products?
A: It depends on the inventory availability.If items needed are in stock, the delivery time would be within 7 work days, but if not the delivery time would be around 30 work days.
We will send working schedule of your order each week.
The detailed inspection picturesion by email.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
If you have interest, please do not hesitate to contact me.
Pls send the drawing,technical requirements to us by email.
Looking forward to receiving your inquiry and reply.
Eternal Bliss Alloy Casting & Forging Co, Ltd.
what’s app:+0086-182 6227 4295